The Port of Miami Tunnel

The Port of Miami Tunnel

Tunnel

The Port of Miami Tunnel

A twin tunnel

The first structure constructed by Bouygues Construction in the United States was handed over in 2014: a twin tunnel bored through the coral below the port of Miami, Florida.

Louis Brais,
Project Director, Bouygues Travaux Publics
“We knew we would have plenty of challenges to meet. The studies of geotechnical conditions entailed a very complex level of preparation and required 22 months of engineering work.”

Challenge

The Port of Miami Tunnel is the first large-diameter road tunnel ever constructed in Florida with the use of a tunnel boring machine (TBM). The project was complex, first and foremost, because of its scale: it involved excavating two 1.2-kilometre undersea tunnels to form a four-lane road, creating four floodgates, widening an 800-metre stretch of MacArthur Bridge by 6 metres and constructing an interchange to join up with the port’s existing road network.

Innovation

Apart from the size of the construction site, the teams had to cope with the discovery of soft and porous rock beneath the channel. They had to inject a specially developed mortar into the porous coral to stabilise it during tunnelling. 

Human capital

The project, partly financed by Federal funding, was subject to strict requirements on a social level, and employment opportunities were given as a priority to local people, making the construction site a particularly cosmopolitan place. The French and American teams complemented each other well, one of the project’s key success factors. On site, a variety of qualifications and a mix of cultures – American, Latino and European – meant that some compromises were needed so that all the teams could work efficiently together. More than 2,000 training sessions were held to raise all site workers’ awareness of issues such as safety.

In Short
750
people working onsite at peak periods
1.260 M
the length of each tube
1.100
boreholes drilled